Inside Look: Screen Printing
If the term "screen printing" seems a bit foreign to you, you're not alone! You might be familiar with the term "silk screening," which is essentially the same process; that term has simply fallen out of fashion, since most screens are now made out of polyester mesh or other synthetic materials, rather than silk. Whatever name you use, this is the process that creates everything from the designs on your kickball team shirts to your favorite novelty tee.
We love these fun designs! |
Before a design can be put onto a shirt, you first have to create the screens, which is a multi-step process that we have down to a science. The very first step involves the digital artwork, or what you want your t-shirt design to look like. A customer may already have a high-quality logo or image they want to use on their shirts. However, more often than not, a customer may have just a general concept for the design, and our skilled graphic design team will then turn that idea into reality (or sometimes they'll need to recreate a pre-existing, low-quality image into something that's suitable for printing). The artwork is then turned into a proof to send to the customer, to make sure the design is exactly what they want.
A fun customer proof for bachelor party shirts |
After the artwork is approved by the customer, it's printed on a thin piece of film to be used as a design template. Think of this template as a stencil. Each stencil represents a different color in the design. So when a logo contains 4 different colors, each of those colors gets its own stencil. The complete image with all the colors comes together again only when the shirt is completely finished!
Once the film stencils are printed, they are then transferred onto their own screens for printing on t-shirts. To do this, the screens are coated with a light-sensitive emulsion, and the stencils are taped onto the screens. Together, they are put into a machine that exposes them to an extremely bright light (we have a darkroom specifically for this process), which "burns" the stencil onto the screen. Then, the screen is power-washed to make sure none of the emulsion remains. This leaves tiny openings in the screen where the colored ink can be pushed through, which is what creates the design on the shirt.
Design on film vs. two screens (which each get a different color) |
Got all that? While we'd never expect our customers to be experts (we'd like to keep our jobs, after all!), we love being able to share the process with you. Putting together all these moving pieces is really an art form in itself, and we take a great amount of pride in producing the best quality work we possibly can. No matter whether your order is 1 shirt or 1,000 shirts, we always want you to be 100% satisfied with the result. So what are you waiting for? Call us or visit our site to get started on an order!
Big City Sportswear: New Location, New Website!
There's a whole lot happening here at Big City Sportswear & Graphics! Since 2008, Big City has provided service of the highest quality throughout the greater Rochester area. Our business keeps growing, and to keep up with the increasing demand for our top-notch screen printing, embroidery and digital printing, we needed more space! We just moved to our new location, which features an enormous production area to house all of our state-of-the-art equipment and offices. Those familiar with Big City's former location won't have to go too far... we're now located at 3861 Buffalo Road (right down the street from our old digs!). Business is booming, so having this additional space in our new facility allows us to take on any size or type of job -- and, as always, we do all of our work in-house, so you can be assured that your order will exceed your expectations along every step of the way.
Not only have we increased our physical square footage, but our business is expanding in another important way: internet orders! We recently launched our brand new website, which allows you to easily design your own custom t-shirts for free! Choose your apparel from our extensive catalog of brands and styles, enter your quantity and sizes, add text, upload your own art (or choose from our vast selection)... you can even get design ideas from our team to get the creative juices flowing. You can turn your ideas into reality -- and you never even have to get up off the couch! Plus, we'll even ship your order to you for FREE! Not seeing what you're looking for? Whatever your needs, we're here to help; chat live with a customer service representative, e-mail our service department, or call us (1-877-332-2945) with your questions or concerns. Our team is dedicated to quality, competitive pricing, and world-class customer satisfaction.
Create your own t-shirts using our user-friendly design studio! |
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About us
Big City Sportswear & Graphics was established in 2008 in Rochester, NY. We are a family owned business with over 100 years of combined manufacturing experience, specializing in screen printing, embroidery, digital printing, vehicle wraps, banners, signs and so much more! Be sure to check out our brand new website (where you can even design your own t-shirts!) to see all we have to offer.
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Big City Sportswear & Graphics
3861 Buffalo Rd.
Rochester, NY 14624
Tel: 877-332-2945
Fax: 585-594-1118
Email: service@bigcitysportswear.com (or chat in on our website!)
3861 Buffalo Rd.
Rochester, NY 14624
Tel: 877-332-2945
Fax: 585-594-1118
Email: service@bigcitysportswear.com (or chat in on our website!)